As the concepts and added value of the manufacturing industry continue to shift from hardware to intangible assets such as software, services, and solutions, digital factories are also recognized by more and more people. However, most understandings still focus on the upgrade of "traditional factories". Many people do not understand the pros and cons of traditional factories. What are the advantages of digital factories? Then follow the editor's steps and let's see who is the best.
In terms of cost, traditional factories not only have low resource utilization, but raw materials, factory rent, and labor costs continue to rise, and logistics and inventory costs are also high; however, digital factory lean management eliminates waste, automation reduces labor, and logistics and production optimization reduce inventory and handling costs. , the information system manages inventory, early warning inventory cycle, cost, optimizes production scheduling and improves resource utilization.
Major quality abnormalities in traditional factories cannot be handled in a timely manner, quality improvement tracking lacks rich data support, and the materials and processes corresponding to problematic products need to be clearly defined; while digital factory system process card control inspection, system process flow control, and process quality QR code traceability, SPC quality analysis and control, system monitoring and self-inspection.
Traditional factory production lines have increased, production progress, WIP cannot be controlled in a timely manner, personnel flow has made it more urgent to prevent misplacements, new product launches have accelerated, and engineering change management needs to be stricter; while digital factory processes can be traced, fault repairs are timely, and waiting Reduce time, rationally allocate production capacity plans, and reduce rework rates.
After following the editor's footsteps and reading so much, I believe you all have the correct answer in your mind!
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